Tuesday, October 15, 2013

Ion Gun trouble

Doing Auger alignment tests on Cu110 single crystal. Lots of carbon, system has been baked, maybe vented, since sample was clean. 64 V LVV peak hard to see.

Manifold

  • Ar sample cylinder open, Ar supply valve open, manifold pumping disconnected. This was done when bypass valve connected to air lock pumping some months back.
  • Ar supply probably contaminated, maybe missing, i.e. air not Ar
  • Disconnect bypass 2.75" VCR flange, add 2.75" tee, reconnect bypass and manifold pump. 
  • Turbo pumps down to low 1e-5 in airlock, 14 W turbo, at least no major leak
  • Reconnect Ar cylinder/regulator. 
  • manifold arrangement bad, no way to isolate Ar supply, need to fix

Electronics

  • Electronics start up, software connects, gun to standby, initially ~ 11 mPa, pumps down to zero in ~ hour or less (did not watch)
  • Analysis chamber 1.3e-10, after FIG5 pump running a while, ionizer degassed, to 6e-11
  • Pressure controller stuck at current limit with software running
    • verify cables connected
    • verify voltage from ~ 10x10x4 cm USB DAC box on top of 3com switch, voltage 2 V for 20 mPa, etc.
    • check output pressure ref from 20-066. Stuck at 10 V, so no pressure control.
    • Switch gun briefly from standby to run and back. Now pressure reference works!
    • Problem seems to be emission current. Controller cannot maintain 25 mA
      • Could be result of filament O2 exposure. 
      • Can get 20 mA by increasing grid to 180 V from 150 V (range is 120 to 200)
      • When emission current out of "green" range, pressure ref goes to 10 V. This may be "fail safe" design...
    • Open leak valve 2 full turns, pressure to 4.2 mPa, 
      • supply ~ 1 bar relative (regulator), 2 bar absolute
      • 2.25 turns, now 33 mPa before controller regulates
  • Electronics "click", relay like sound, no clear reason why, its always done this, seems to be associated with cut in ion current.

Test

  • 30 degree tilt near center of Cu110 large hole sample holder, excellent auger down to ~ 40 eV. 
  • sputter 20 mA "20 mPa" 3 kV 30 sec raster 1x1
    • old "scan squares are gone
    • Cl peak 180 gone, also O, C reduced
    • Cu MVV clear, double peak
    • after 6 min C gone

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