Friday, December 7, 2012

Prep chamber heater hints


  • Prep chamber manipulator heater powered by TDK-Lambda power supply (60 V, 12.5 A) under system controller.
    • push small button on far right under digital displays "out" to enable output
    • adjust current and voltage knobs. Depending on load either current or voltage limit will control. Green LED near knobs shows which is limiting. 
  • Set Sample Heating/Bias Selector switch to "Resistive" to connect the TDK supply to the pBN heater built in to the prep manipulator.
  • This heater is ~ 30 Ohm cold, 5 A max current, 100 W max output
    • Increase and decrease heater power slowly to avoid thermal shocks
    • 1.45 A requires 27.6 V for 40 W, R ~ 19 Ohm (lower when hot). This gave ~ 525 C at thermocouople, sufficient to dewet Au/Si film at ~ 600 C
  • There is a thermocouple attached to the sample plate dock. This temperature will be lower than the actual sample temp, and the difference will be greater when radiation is important, > 500 C.
    • temperature will depend on sample properties such as emissivity since heating is by radiation coupling

Estimated temperatures for stage and sample vs power
  • The side of the sample plate facing the heater must be flat (no sample, screws, clips, wires, etc.
  • For simple plates with the sample mounted below, the sample can face the heater
    • For this to work, put the sample in the airlock "reversed" or upside down. 
    • The sample can be heated
    • transfer to the carousel in the analysis chamber upside down. Then use the wobble stick to flip the sample over for inserting in the Auger/STM stage.
    • Do not heat samples mounted with spring clips to high temp (> ~ 200 C) as this will anneal and damage the springs. Mount samples with spot welding for high T.
  • VT double plates with direct or pBN heating may be inserted in the manipulator stage face up. 
    • The plates can be heated using the manipulator pBN heater, or by using the VT heater since the  "fingers" on the manipulator contact the heating terminal.
    • Set the selector switch to "direct current" to use the VT heaters.
    • The top of the VT heating contact must be 3.6 to 3.7 mm above the bottom of the VT assembly, also the total thickness should be 7.6 mm
    • adjust the VT plate if these distances are not correct. Using a badly set VT plate will bend the contact springs.

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